Mobile Prefab Concrete Tower Manufacturing For E-53 In India

The 8000 square meter tent surface is situated close to Jamnagar. This is where, in the last months, ENERCON's first mobile prefab concrete tower factory emerged. Arranged in a figure eight, this double tent measures 50 m in diameter through the main section and is 36 meters high.


High E-53 towers will be produced here in 18 segments with a 5.50 m base diameter and a tower top diameter of 1.80 m.

For the tower factory, to produce E-53 towers to be erected in the state of Gujarat and the neighbourhood states, 200 workers are employed.

This production solution is just perfect! We now have a production plant which we can set up anywhere in the world within a short period of time.

Our engineers have been trained at the production site at Fertigteilturmfertigung WEC Turmbau in Magdeburg and at various construction sites since February to gain experience in producing and mounting prefab towers.

Since there is almost no infrastructure in the Jamnagar region, transporting prefab towers is difficult. Some roads would even have to be stabilized.

The central point is a Liebherr pivot tower crane. It is used to distribute the concrete in the production area. A mobile concrete mixer is set up outside the tent. The mixer will also be used to provide concrete for the foundations. This way, a uniform quality of concrete for the foundations can be assured.

In addition, there is also an ice machine at the production plant. At high temperatures, it produces over 120 tons of ice per day to cool down the concrete.
The water for the ice maker cleaned in one of ENERCON's own water treatment plants. At the site, there is also a 300 cubic meter water reservoir in the first manually produced tower base segments.

   

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